The best time to deal with alignment issues is when?

The most effective time to address alignment issues is after an overhaul or new installation. This is primarily due to the fact that significant mechanical changes occur during these processes, which can affect the alignment of components. Following the installation or overhaul, it is crucial to ensure that all parts are correctly aligned to prevent adverse effects on machinery performance and longevity.

Incorrect alignment can lead to increased vibrations, wear and tear, and ultimately, premature failure of machinery components. Performing alignment checks at this stage helps to establish a baseline for the machinery’s operation and ensures that it runs smoothly from the start. By taking the time to verify and correct alignment during this critical phase, operators can minimize future maintenance issues and enhance the efficiency and reliability of the equipment.

In contrast, while alignment checks can be performed during routine maintenance, before starting machinery, or when vibrations are detected, these times may not be as pivotal as addressing alignment after major changes. Routine maintenance often focuses on broader operational checks, while checking before starting doesn't account for potential shifts or misalignments that could have occurred during overhaul or installation. Similarly, detecting vibrations only serves as a reactive measure rather than a proactive one that ensures proper function from the outset.